Maintenance Planning and Scheduling: An Overview - Reliable Plant
WEBMaintenance planning and scheduling are two different functions that, when used together, form a maintenance program. Maintenance planning can be defined as an end-to-end process that identifies and addresses any possible issues ahead of time. This involves identifying the parts and tools necessary for jobs and making sure they're available and ...
Fishbone Diagram Explained - Reliable Plant
WEBA fishbone diagram is a cause-and-effect discovery tool that helps figure out the reason (s) for defects, variations or failures within a process. In other words, it helps break down, in successive layers, root causes that potentially contribute to an effect. Sometimes called an Ishikawa diagram or cause-and-effect analysis, a fishbone diagram ...
50 Ideas for an Effective Maintenance Program - Reliable Plant
WEBHere are 50 ideas to get you started: Learn the 12 elements of effective reliability management. Be sure your organization understands these important elements and the impact they have on performance – starting at the very top. Without this leadership focus for your maintenance program, nothing else matters.
Mean Time Between Failure (MTBF) Explained | Reliable Plant
WEBMTBF = (12 hours per day x 10 days) / 1 breakdown = 120 hours. The MTBF calculation requires more steps when you have longer periods of time with increasing occurrences of failures. For example, say the bottling machine that operates for …
Motor Testing: An Overview - Reliable Plant
WEBMotor testing assesses the integrity of a motor through the use of computer-supported equipment or tools that monitor trends within the motor. The main objective of motor testing is to reveal hidden problems and prevent unnecessary failure. Specific to electric motors, motor testing evaluates static parameters like insulation, wire damage and ...
Maintenance Management: An Overview - Reliable Plant
WEBMaintenance management is defined as the process of maintaining a company's assets and resources while controlling time and costs, thereby ensuring maximum efficiency of the manufacturing process. Maintenance management has gone from an archaic, tedious, handwritten process to a computerized maintenance management system (CMMS) — a …
Vibration Analysis Explained - Reliable Plant
WEBAll of this data is analyzed by computer program algorithms, which in turn is analyzed by engineers or trained vibration analysts to determine the health of the machine and identify possible impending problems like looseness, unbalance, misalignment, lubrication issues and more. Vibration analysis can detect problems such as: Imbalance.
Kaizen Events: A Practical Guide - Reliable Plant
WEBKaizen events are focused three- to five-day breakthrough events focusing on a targeted problem in a process. Long-term Kaizen events include the following activities: Training. Defining the problem/goals. Documenting the current state. Brainstorming and developing a future state. Implementation. Developing a follow-up plan.
Kaizen Explained | Reliable Plant
WEBThe word "kaizen" is a Japanese word meaning "change for the better." In English, kaizen translates to "improvement" and encompasses both short- and long-term improvement processes. In lean manufacturing, kaizen refers to brainstorming ideas and implementing daily activities that continuously improve processes.
Overall Equipment Effectiveness (OEE): An Overview - Reliable Plant
WEBThe quality part of the equation is calculated as: (12,000 - 3,000 defects) / 12,000 = 75 percent Quality. Another way to look at it is 3,000 bottles / 60 bottles per minute = 50 minutes lost quality. So, to calculate the overall equipment effectiveness (Availability x Performance x Quality = OEE), we'd take 62.5 percent x 66.7 percent x 75 ...